Gas Tight Production Casing Remediation via Expandable Steel Patches
- Tomasz Szary (ExxonMobil / ZADCO) | Daniel Newton (ZADCO) | Yoann Riou (Schlumberger) | Benoît Echasseriau (Schlumberger)
- Document ID
- Society of Petroleum Engineers
- Abu Dhabi International Petroleum Exhibition & Conference, 13-16 November , Abu Dhabi, UAE
- Publication Date
- Document Type
- Conference Paper
- 2017. Society of Petroleum Engineers
- 2.1.3 Completion Equipment, 2 Well completion, 3.1.6 Gas Lift, 2.10 Well Integrity, 7.2 Risk Management and Decision-Making, 3.1 Artificial Lift Systems, 2.1 Completion Selection and Design, 3 Production and Well Operations, 2.10 Well Integrity, 7 Management and Information, 7.2.1 Risk, Uncertainty and Risk Assessment
- Remedial, workover, patch, gas tight, casing leak
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- 157 since 2007
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A major operator in the Middle-East faced a casing integrity issue on a well drilled in 2015, due to several leaking production casing connections determined through analysis of a number of data sets including pressure test results, casing connection torque turn charts and caliper logs.
Potential remedial solutions were limited to those that did not involve directly remediating the production casing as the number of suspect connections made these solutions high risk. Potential solutions were also required to meet a V0 "gas-tight" pressure integrity requirement to meet the need for gas lift production as well as provide a post remedial ID suitable to deploy the upper completion equipment through. Lastly, any solution identified was to have a high probability of success through existing qualification testing and field deployments.
The solution identified and selected was an expandable tubular technology called "Expandable Steel Patch", deployed with a deformable element hydraulically inflated, called "Inflatable Packer". When pumped from surface into this high-pressure balloon, the outer diameter increases, applying a force inside a steel pipe. This pipe, the Expandable Steel Patch, is pushed against the casing and stressed above the material plastic limit. The deformation is permanent. An outer skin of elastomer creates both a gas tight seal and anchoring in order to lock the patch in place and restore the integrity of the covered section. The final expanded ID of the patch is sufficiently large to allow standard upper completion equipment to be deployed through the patch.
This paper will highlight the application limitations that had to be met, the solution selection process and the operational deployment of a record five expandable patches in a single wellbore. Deployment results and technology experience will be reviewed.
|File Size||1 MB||Number of Pages||11|
Benjamin Saltel, Saltel Industries; Luis Gonzalez, Trevor McIntosh, and Matt Weems, Marathon Oil Corporation; "Restoring Casing Integrity Using an Expandable Steel Patch Prior to Drilling Ahead With Minimal Reduction of Next Hole Size" at SPE Well Integrity Symposius, Galveston, Texas, USA, 2-3 June 2015 (ref. SPE 174524-MS)