| Authors |
J.M. Terracina, SPE, J.M. Turner, SPE, D.H. Collins, SPE, and S.E. Spillars,
SPE, Hexion
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Abstract
Since the introduction of hydraulic fracturing, the industry has been
attempting to establish laboratory testing parameters that assist operators and
service companies in their effort to select the optimum proppant for a
particular field application. An example of this effort is the development of
the “long-term baseline conductivity laboratory test” for proppants. While this
test is a huge leap forward in subjecting proppant to simulated downhole
conditions, it still does not adequately address many additional factors that
can impact the effectiveness of the proppant such as:
1. Proppant fines generation and migration in the fracture
2. Proppant resistance to cyclic stress changes
3. Proppant embedment in the fracture face
4. Proppant flowback and pack rearrangement in the fracture
5. Downhole proppant scaling
Most proppant choices are currently based on which one has the highest baseline
conductivity, cost, and availability. While this approach seems logical, it
runs the risk of overlooking or under-valuing other critical factors effecting
proppant performance in downhole environments.
To better define what constitutes the most effective proppant for a particular
application, field cases will be presented that focus on the impact of proppant
selection in a number of wells completed in various shale formations. The
analysis will examine the production history associated with a variety of
proppant choices. In an effort to better understand the production results, a
series of lab tests will be performed on the proppants utilized in the field
cases. These tests will attempt to establish how these factors (such as
proppant fines, cyclic stress, embedment, proppant flowback, and scaling) could
be used to explain and support the results of the field cases.
Introduction
This paper reviews a number of fracturing treatments performed in three active
areas in the United States; the Fayetteville Shale in Arkansas, the Bakken
Shale in North Dakota, and the Haynesville Shale in north Louisiana. Reservoir
characteristics, proppant type, and post fracture treatment production results
were examined in each area. The proppants compared in this study were routinely
utilized in the three areas. They are, in the Fayetteville, uncoated frac sand
(UFS) and curable resin coated sand (CRCS); in the Bakken, uncoated frac sand,
lightweight ceramic (LWC), and curable resin coated sand; and in the
Haynesville, lightweight ceramic and curable resin coated sand.
The hypothesis of this study is that due to the reservoir and formation
characteristics in the three areas, CRCS with its grain-tograin bonding
technology should provide higher downhole fracture conductivity (FC) leading to
increased post fracture treatment well production.
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