| Authors |
Nathan Houston, Matt Blauch, and Dalton Weaver, III, Superior Well
Services, Inc.; and David S. Miller, BLX, Inc.; Dave O’Hara, Snyder Brothers,
Inc.
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Abstract
This paper provides a look-back review of lessons learned from early
exploration to the full-scale development phase of the Marcellus shale in
Pennsylvania. Fracture stimulation of over 100 wells has resulted in an
in-depth understanding of details needed to achieve optimal frac performance.
Much of the necessary learning curve is derived from the empirical testing of
theory and what many refer to as “trial and error.” The ability to evaluate and
capture the best practices and develop them into a standing operating procedure
(SOP) is one of the most important aspects in development of a new
unconventional play. Lessons learned involving fracturing strategies and
technologies to date have greatly narrowed the learning curve enabling more
rapid advancement toward full-scale development.
Introduction
Shale reservoirs are characterized by extremely low permeability rock that
has a number of unique attributes, including high organic content, high clay
content, extremely fine grain size, plate-like microporosity, little to no
macroporosity, and fickian vs. darcy flow through the rock matrix. This
combination of traits has led to the evolution of hydraulic-fracture
stimulation involving high rates, low-viscosities, and large volumes of
proppant. Production from shale is dependent upon many variables including
hydrocarbon content, total organic carbon, shale maturity, porosity,
permeability, kerogen content, formation pressure, and net thickness.
Improvements in drilling and completion techniques have improved gas recovery,
namely landing a horizontal borehole strategically and creating a series of
multiple staged hydraulic fractures. Even though horizontal drilling and
fracturing have become the completion methods most commonly applied, a
significant number of successful wells are being completed vertically in the
Marcellus Shale.
The extremely low permeability of shale requires a complex fracture to
create primary induced fractures, reactivate and/or intercept more naturally
occurring fractures or parting planes and ultimately expose more surface area.
Early increased production is dependent upon the number of natural fractures
intercepted and long-term production is dependent upon the amount of surface
area exposed in the fracture network. Total improved production is dependent
upon complex fracture geometry, which is influenced by many factors: stress
contrasts, fluid leakoff, natural fractures, layering, weak planes,
brittleness, fracture height growth, differing critical stress, post-fracture
retention of connectivity to the created frac network, and mechanical
stratigraphy, which controls the frac network creation.
Large stimulation volumes of slickwater have been employed to create the
extremely complex fracture fairway. High rate is needed to carry the large
proppant volumes in a slickwater system and stimulation is achieved by bridging
and diverting in induced fractures and natural fractures. The created fracture
network is more productive than a dominant single fracture plane in a shale
reservoir because more surface area is exposed for gas desorption and long-term
natural gas production.
Although many lessons have been learned from previous successful shale plays,
many new lessons and unique “tricks of the trade” have been developed or
tailored specifically for the Marcellus. This is especially true of the fluid
systems and geochemical environment that has driven a number of new
developments and fluid innovations.
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