| Paper Number | 56725-MS | ||||
| DOI What's this? | 10.2118/56725-MS | ||||
| Title | Lateral Proppant Distribution: The Good, the Bad, and the Ugly of Putting Frac Jobs Away | ||||
| Authors | W. W. Aud, T. D. Poulson, Integrated Petroleum Technologies, Inc.;; R. A. Burns, Ocean Energy, Inc.;; T. R. Rushing, W. D. Orr, Anadarko Petroleum Corporation | ||||
| Source |
SPE Annual Technical Conference and Exhibition, 3-6 October 1999, Houston, Texas |
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| Copyright | Copyright 1999,Society of Petroleum Engineers, Inc. | ||||
| Language | English | ||||
| Preview |
Abstract This paper shows proppant induced pressure increase (i.e., “tip screenout”, “pack”, “body pack”, etc.) can relate to restricted vertical and lateral proppant distribution in hydraulic fractures. We discuss a way of interpreting the character of the pressure response during the proppant stages of a fracture stimulation. The pressure response during the proppant stages will determine the quality of the production response and the level of success that is achieved. The technology presented has been found to apply to all rock types and most formations. This area of study is based upon common sense observations and extensive engineering. It fits the reservoir engineering of the producing character and advanced fracture treatment pressure interpretation on over 1,000 wells. When early proppant bridging occurs in the fracture, the lateral and vertical proppant distribution adjacent to the pay interval can be negatively affected. This results in less effective stimulation because the pay interval, both vertically and laterally, is not effectively propped. The fracture stimulation may have been “put away”; but the negative aspects of how the stimulation was designed and implemented may have a significant affect on the resultant production response. To lay the basis for additional thought and investigation, there is discussion about deficiencies in overly simplified pre-treatment mini-fracture analysis procedures. These analysis methods are not focused on the proppant induced friction character, and therefore can not optimize fracture length. An evolved approach is presented, that addresses leakoff, fracture geometry, and proppant induced friction, to optimize the proppant distribution, and overall stimulation of the pay interval. Introduction The technology presented is derived from a significant volume of work that is based upon an integrated engineering approach to determine the effectiveness of the completion and stimulation method based on the production response. Over the last five years, our technical advancement has been extensive in the application of this area of study. The resultant production responses in many areas have been significant, supporting the credibility of the technology presented. During the mid ‘90s, downward proppant movement (i.e., clustering, settling, convection In addition, the perspective existed for many years that a “tip screenout” is the ideal response. If conductivity is desired, then build the fracture conductivity by “screening out” or “packing the fracture”. This applies in high permeability, low modulus rocks; however, in low to moderate permeability rocks it may not apply. All fracture models have varying degrees of capability. How each of these models represents the distribution of proppant in the fracture is an evolving science. During the early to mid ‘90s, many fractures were packed to minimize downward proppant movement. Through detailed reservoir engineering evaluation, these packed fractures were found to either have short effective fracture lengths or skin damage. Our initial evolution was to reduce the level of pressure pack during the proppant stages. Excessive levels of pack were obviously causing damage as a result of polymer dehydration, (“polymer squeeze”) on the formation and fracture. With proppant induced pressure increases of less than 1,000 psi, the reservoir engineering analysis continued to show effective fracture lengths shorter than expected. The design criteria evolved to a lower, < 500 psi, proppant induced pressure increase. The effective fracture length, from reservoir analysis, became longer, but still did not meet expectations. To improve the predictive capability of stimulation designs, customized fracture models were developed that matched the proppant induced friction character observed for various fluids, formations, fracture geometries, etc. When evolving in this direction, it was found that mini-fracture evaluation and standard industry fracture model usage were flawed and did not work. Standard mini-frac evaluation was designed based on leakoff and fracture geometry assumptions during an era when a tip screenout was the “ideal” fracture treatment. These procedures are not tailored towards optimizing proppant distribution because they do not focus on the influence of proppant-induced friction. During this same period, we began studying and observing the microseismic and tiltmeter imaging of hydraulic fractures We tied our interpretation of the fracture imaging projects with the reservoir engineering and fracture treatment net pressure interpretations of many wells. The lateral proppant distribution hypothesis was the consistent logic path that fit all scenarios. If proppant is entering the fracture and building proppant friction induced backpressure, then how is it efficiently distributing vertically and laterally adjacent to the pay interval? What affect does this have on the geometry? If this was correct, the perspective on proppant induced pressure increases needed to evolve. A tip screenout may be screening out at a tip. What tip is it? Is it the hydraulic fracture tip or is it the proppant tip that has bridged off in the fracture? The hydraulic tip may be significantly further out in the formation than the tip that is screening out. Where is the tip that is packing? As Baree This lateral proppant distribution hypothesis is an alternative explanation why fracture cleanup/polymer damage can not be proven to be the primary cause of short effective fracture lengths. The proppant may not be across the pay interval or heavily damaged in the packed region. We began our evolution with this technical hypothesis during 1994. The success of optimizing proppant distribution was experienced quickly through improved production responses. Instead of immediately publishing results based upon a few case histories, it was decided to fully test the hypothesis and achieve long-term production data. This was an effort to ensure technical consistency and credibility. To date, the evolution has involved application on over 1,000 fracture treatments. It has been the primary element in the improved production responses achieved in many areas. We have found it has application in all rock types and formations. The Proppant Distribution Hypothesis Do proppant induced pressure increases relate to the production response that is realized? If a frac job is “put away”, independent of the pressure character, did we pump a good stimulation treatment that maximizes the production? Could the fracture treatment be designed and implemented differently to improve what occurs? How important is it to optimally, ideally, properly, etc. engineer a fracture stimulation? These are all questions we have struggled with for many years. This paper addresses these questions and shows it makes a big difference. In many reservoirs, the fracture stimulation is the primary operation for optimizing the production response. If proppant induced pressure responses negatively affect the distribution of proppant in a fracture, then they definitely have a negative affect on the production response. Figure The two pressure responses with proppant are typical of what can occur. In our investigation we asked ourselves if the production response was affected by the character of the proppant induced pressure response. Can a fracture treatment modeling and design process be developed to control the level of proppant friction that occurred? If so, will this maximize the production response? The answer is yes. Figure Figure The following examples will show, from a practical applications point of view, downward proppant movement via clustering, settling and convection is not a primary issue in hydraulic fracturing. The proppant-induced friction should be minimized to allow the proppant to distribute laterally and vertically in the fracture. Customized fracture models are required to account for the proppant-induced friction characteristics that exist for various treatment fluids, formations, fracture geometries, etc. The examples that follow will show the significant improvement in production response that can be realized. Example 1: Deep Red Fork - Anadarko Basin This project was implemented during 1996 and received an award in 1998 for Best Field Improvement Project in the Mid Continent Region (See Table There are three vintages of fracture treatments presented in Figures Figure During the “convection days”, an interpretation of this fracture treatment might be that the proppant moved to below the pay interval because a packing response was not observed. There is no question that the proppant effectively distributed adjacent to this pay interval. Pressure buildup and production analyses indicate the existence of effective fracture lengths on the order of 250 ft, with finite conductivity. Modeling of the fracture treatment net pressure response suggests a 250-ft fracture half-length with low proppant concentrations. The fracture model and production analysis interpretations are consistent. Figure Pressure buildup and production analyses indicate a 250-ft infinite conductivity fracture. Modeling, of the fracture treatment net pressure response, suggests a 450-ft infinite conductivity fracture should exist. There is an obvious inconsistency between the fracture length predicted from the fracture pressure matching and what actually occurred. Figure Figure If the proppant distribution hypothesis is correct, this treatment should result in a longer effective propped fracture length. The effective propped fracture length from pressure buildup and production analyses is 400 ft, while the predicted fracture length from net pressure modeling is on the order of 400 ft. By eliminating the asymmetric proppant bridging character, the proppant distribution is improved and the effective fracture length is longer. Figures Figure Example 2: Shallow Mesa Verde Oil - Wyoming This project is in the shallow Mesa Verde, which produces oil from a relatively thick sand package. All of these wells are direct offsets and are completed in the same consistent sand interval. Table No. (See Table There are two vintages of fracture treatments presented in Figures Figure Figure The production analysis on the improved proppant distribution wells indicated a 150-ft effective fracture half-length. The modeling, of the fracture treatment net pressure response, suggested a fracture half-length on the order of 150 ft. Improving the proppant distribution has enhanced the effective fracture length and production response. Figures Figure Example 3: Generic hard rock example. This example is typical of many moderate to high modulus reservoir rocks. This reservoir produces gas and has a history of developing complex fracture geometries. All of these wells are within close proximity. Table No. (See Table There are three types of fracture treatment approaches presented in Figures Figure A customized fracture model was developed that matched the proppant bridging character of the prior treatments. Using this model, the stimulation design was changed to reduce the proppant bridging character. Figure This reduced the proppant induced friction and showed a production improvement over prior treatments. The first well showed positive results, with the early-time production increase nearly four fold, from 500 Mcfpd to 2,000 Mcfpd. Four additional fracture treatments were executed with this moderate level pack response. The customized fracture model was further refined and the next evolution was pursued to further minimize the proppant bridging. Figure In Figure Figures The new approach wells presented in Figures Figure Figure Figure Discussion This work is primarily focused on showing the impact of proppant-induced friction on the proppant distribution in a fracture and how this relates to the effective fracture length/production response. There are other variables and conclusions involved in this work that require additional investigation. We will summarize a few of these.
Polymer loading in the fracture as it relates to packing: Packing a fracture is commonly known to cause polymer dehydration, which can lead to damage in the fracture and formation face. If an over-packed pressure response causes damage, what level of packing response will result in minimal damage? The ability of the formation to clean up the damage is a consideration. When the slurry stops moving in the fracture, high-pressure differentials can be placed on the slurry. This can cause polymer dehydration, thereby increasing the effective polymer loading in the fracture at job shut down. This has implications on the design of the polymer loading. Under the premise presented, a low polymer loading is most effective if the proppant induced pressure differentials are minimized. If the lower viscosity of a low polymer loading causes more proppant-induced friction, it may not be the optimum fluid system to use. A slightly higher polymer loading without a pack may result in a lower effective polymer loading in the fracture at shut down. Assuming fracture closure does not occur quickly, the lower the polymer loading, the easier it is to break and the lower the viscosity during cleanup. This may promote improved fracture cleanup, as opposed to a packed, dehydrated, polymer system.
Mini-fracture methodology versus proppant distribution techniques: Mini-fracture (datafrac, FET, etc.) analysis techniques are based upon leakoff and fracture dimensional growth assumptions. They are not focused upon proppant induced friction character. The differences between mini-frac methods and proppant distribution techniques are significant. Proppant distribution designs are based upon an understanding of the actual proppant induced friction character that exists for the interaction of a given treatment fluid, formation, fracture geometry, etc. This requires the development of a customized model that matches what actually occurs for that combination of fluid and rock properties. Once the frictional character is effectively represented, it is possible to optimize a fracture stimulation design that incorporates the leakoff and fracture growth character with the proppant friction effects to maximize the vertical and lateral proppant distribution.
Packs, tip screenouts, etc. versus no packs: Some fractures require some level of proppant induced pack for conductivity, to address embedment or near-well vertical communication due to limited perforation height. A small pack is also an effective way to control proppant flow back. A key component is the breaker design strategy, and ability of the formation to clean up any polymer damage. A tip screenout is necessary in high permeability, low modulus rocks. The question still exists where is the propped fracture tip screening out relative to the hydraulic tip? There appears to be a significant difference between the propped and hydraulic fracture tips. This technology can be used to extend the realized propped fracture tip and achieve a longer, high conductivity fracture, with improved production response.
Fluid system selection. The examples in this paper all use borate crosslinkers. This is not to be interpreted as a fluid of choice or superior fluid system for this application. The technology presented has been extensively applied with most fluid systems. The important consideration is that each fluid type has different rheologies and proppant induced friction character. Conclusions The character of the fracture treatment pressure response during the proppant stages determines the quality of stimulation that is achieved. Simply “putting the frac job away” may result in substantially lower production response than could occur. In low to moderate permeability formations, the perspective that a tip screenout is ideal, does not appear correct. Fracture treatments with less proppant-induced effects have longer effective fracture lengths and produce better. Proppant induced pressure increases appear to restrict both vertical and lateral proppant distribution. This results in less effective proppant placement adjacent to the productive interval, which relates directly to less productivity. Variations in treatment fluid rheology result in differences in the proppant-induced friction that occurs. Furthermore, each formation has differences in proppant induced friction character. It is possible to develop customized fracture models that represent the actual proppant induced friction for differences in fluid rheology, rock type, fracture complexity, etc. With this approach, the optimum stimulation can be performed that maximizes the proppant distribution in the fracture and maximizes production. This investigation leads into questioning the use of too low of polymers. It also suggests that standard mini-frac approaches need to evolve to address the proppant induced friction character of different treatment fluids, formations, fracture geometries, etc. Polymer loading in the fracture as it relates to packing: Packing a fracture is commonly known to cause polymer dehydration, which can lead to damage in the fracture and formation face. If an over-packed pressure response causes damage, what level of packing response will result in minimal damage? The ability of the formation to clean up the damage is a consideration. When the slurry stops moving in the fracture, high-pressure differentials can be placed on the slurry. This can cause polymer dehydration, thereby increasing the effective polymer loading in the fracture at job shut down. This has implications on the design of the polymer loading. Under the premise presented, a low polymer loading is most effective if the proppant induced pressure differentials are minimized. If the lower viscosity of a low polymer loading causes more proppant-induced friction, it may not be the optimum fluid system to use. A slightly higher polymer loading without a pack may result in a lower effective polymer loading in the fracture at shut down. Assuming fracture closure does not occur quickly, the lower the polymer loading, the easier it is to break and the lower the viscosity during cleanup. This may promote improved fracture cleanup, as opposed to a packed, dehydrated, polymer system. Mini-fracture methodology versus proppant distribution techniques: Mini-fracture (datafrac, FET, etc.) analysis techniques are based upon leakoff and fracture dimensional growth assumptions. They are not focused upon proppant induced friction character. The differences between mini-frac methods and proppant distribution techniques are significant. Proppant distribution designs are based upon an understanding of the actual proppant induced friction character that exists for the interaction of a given treatment fluid, formation, fracture geometry, etc. This requires the development of a customized model that matches what actually occurs for that combination of fluid and rock properties. Once the frictional character is effectively represented, it is possible to optimize a fracture stimulation design that incorporates the leakoff and fracture growth character with the proppant friction effects to maximize the vertical and lateral proppant distribution. Packs, tip screenouts, etc. versus no packs: Some fractures require some level of proppant induced pack for conductivity, to address embedment or near-well vertical communication due to limited perforation height. A small pack is also an effective way to control proppant flow back. A key component is the breaker design strategy, and ability of the formation to clean up any polymer damage. A tip screenout is necessary in high permeability, low modulus rocks. The question still exists where is the propped fracture tip screening out relative to the hydraulic tip? There appears to be a significant difference between the propped and hydraulic fracture tips. This technology can be used to extend the realized propped fracture tip and achieve a longer, high conductivity fracture, with improved production response. Fluid system selection. The examples in this paper all use borate crosslinkers. This is not to be interpreted as a fluid of choice or superior fluid system for this application. The technology presented has been extensively applied with most fluid systems. The important consideration is that each fluid type has different rheologies and proppant induced friction character. |
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