| Authors |
Gongrang Li, Jinghui Zhang, Huaizhen Zhao, Yegui Hou. Shengli Drilling
Technology Institute, Sinopec
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Abstract
Shale wellbore instability is a complex difficulty encountered during drilling
all over the world. And the most important factor to determine shale wellbore
stability is the distribution and expansion of micro-cracks in hard brittle
shale. The usual ways to avoid collapse of shale wellbore mainly include
increasing the inhibition of drilling fluid filtrate, improving the quality of
drilling fluid cake and sealing the pores and micro-cracks near the wellbore
surface. However, the shale wellbore collapsing difficulty was not solved
effectively in field, which mainly because that the effective sealing is
difficult to achieved in the case of crack width is unknown. Furthermore the
drilling fluid cake is more difficult to be formed on shale sections because of
the filtration rate is very low compared to sand sections under the same
differential pressure.
A kind of nanomaterial has been applied to achieve a sealing film rapidly,
improve the sealing strength of the cake and reduce the mud cake permeability,
which have been verified through the use of sound wave propagation speed, the
pressure transmission experiment and cake strength. The technology had also
been used in Well Exp1, which exhibited a smooth borehole and the borehole
enlargement rate was below the wells in the same block.
Introduction
When the sand formation is drilled, the drilling fluid will filtrate into
formation pores under overbalanced differential pressure. Then after a while
formation pores will be plugged by solid particles gradually and drilling fluid
cake will be formed so the filtration will be stopped. The mud cake forming
with ultra-low filtration requires the match between the pore throat size and
the shielding/ plugging particle size. Abrams (1977) proposed that in order to
form bridging, particle sizes should not be larger than one third of the pore
throat size. It is important to form a dense drilling fluid cake for shale
formation because the cake will prevent drilling fluid filtrate invasion to
reduce the hydration and sloughing. However, a mud cake may not be formed for
shale formations because conventional drilling fluid particle sizes are usually
much larger than the shale pore throat size. The advancements in the science of
Nanotechnologies can play a major role in solving this problem. Nanotechnology
represents the development and application of materials, methods, and devices
in which critical length scale is on the order of 1~100 nm and where critical
functionality is not a direct manifestation of the atomic or macroscale
properties. There are numerous areas in which nanotechnology can contribute to
more-efficient, less-expensive, and more-environmentally sound technologies
than those that are readily available. The applications of nanomaterial in
drilling fluids are mainly to prevent common problems like borehole wall
stability, the thermal stability and lubricity. The dense drilling fluid cake
will be formed through the adding of nanomaterial to keep borehole wall
stable.
Shale properties
Shale Permeability and Porosity. Shale samples used in this study were
prepared from shale cores of the Sha3 formation recovered from Well A. Shale
samples permeability and porosity were determined in lab and the results were
showed in Table 1, which are much lower than sandstones. It means that the
filtration rate of shale sections is very low compared to sand sections under
the same differential pressure and the drilling fluid cake is more difficult to
be formed on shale sections.
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