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Abstract
Formation damage created during drilling or workover operations significantly
reduces the performance of many wells. Long, horizontal and multilateral wells
crossing heterogeneous, possibly multiple, reservoirs often show greater
formation damage than conventional wells. This is partly due to the longer
exposure of the formation to the drilling and completion fluid due to the well
geometry as well as to the greater overbalance pressure often applied during
drilling such wells and poorer cleanup.
The typical well clean up process involves flowing the well naturally or
aided by artificial lift to remove the external and internal mudcake and
flow-back the mud filtrate. This process can be effective in conventional wells
but is not adequate in long horizontal and multilateral wells suffering from
increased frictional pressure drop along the wellbore and heterogeneity. The
cleanup efficiency is improved by employing Advanced Well completions. Inflow
Control Valves (ICVs) control the contribution from individual laterals or a
specific zone along the extended horizontal wellbore. Inflow Control Devices
(ICDs) equalise the contribution along the (long) completion length. In
addition, Autonomous ICDs can manage the influx of unwanted fluids.
This paper studies the cleanup performance of such wells completed with
these advanced, downhole flow control technologies. It provides valuable
insights into how these completions improve the well cleanup process and
compares the ability of (A)ICD and ICV technologies to provide the optimum:
- Drawdown to lift off the filter cake formed by different mud systems
(without causing sand production).
- Recovery rate of the invaded mud filtrate.
Guidelines for Advanced Well Completion cleanup along with simulated results
of synthetic and real field cases are included.
1 Introduction
Formation damage is a deterioration of the near wellbore, reservoir
formation characteristics. It has been described as: “The impairment of the
invisible, by the inevitable and uncontrollable, resulting in an indeterminate
reduction of the unquantifiable” [1]. Its causes include: “physico-chemical,
chemical, biological, hydrodynamic, and thermal interactions of porous
formation, particles and fluids and mechanical deformation of formation under
stress and fluid shear” [2]. These processes can be triggered at all stages
of the well or field’s life: drilling, workover, completion, gravel packing,
production, injection, stimulation, etc. Formation damage reduces the absolute
formation permeability and/or causes an unfavourable relative permeability
change; both of these will adversely impact the well and reservoir
performance.
Increasing the well-reservoir contact has become an increasingly popular
well construction option. It brings a number of potential advantages -
increases in the well productivity, drainage area and sweep efficiency plus
delayed water or gas breakthrough. Drilling, workover and (re)completion are
all major interventions that result in severe formation damage in Extended
Reservoir Contact (ERC) wells. External and internal mudcakes are often formed
at the sandface in addition to mud filtrate invasion into the near wellbore
area during these interventions. Increased levels of formation damage is to be
expected in ERC wells compared to conventional wells due to the increased
exposure to the reservoir, use of a higher overbalance pressure and the
increased time required to drill and complete these wells.
Both water and oil based mud are used to drill ERC wells. Polymers are added
to these mud systems to enhance their ability to suspend drill cuttings within
the long and tortuous wellbores so that they can be circulated to surface.
These polymers will absorb on water wet, formations; altering the irreducible
water saturation around the wellbore and complicating the water based
filtrate’s flow back during the cleanup process.
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