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Abstract
Effective well cleanup during well start-up ensures efficient formation
damage removal and maximises the resulting well production potential.
Horizontal wells are more susceptible than vertical wells to formation damage
due to the longer completion length, the longer drilling time, the potentially
increased overbalance and the reduced cleanup efficiency caused by the heal-toe
effect.
Extensive modelling and simulation work has been previously performed
analysing the impact of formation damage and well cleanup in horizontal wells.
This paper extends that work to advanced completions employing Interval Control
Valves (ICVs) and Inflow Control Devices (ICDs). It reports a comparative study
that illustrates the greater cleanup efficiency of advanced, long horizontal
well completions over that achieved by the equivalent, conventional, openhole
completion.
The highest cleanup efficiency is predicted to be achieved by an intelligent
completion employing both sensors and ICVs. The well’s full production
potential will only be realised if a proper, real-time, cleanup monitoring and
control procedure is implemented to optimise the choking strategy. Only then
will the near wellbore cleanup efficiency be maximised. A dynamic well
simulator has been used to illustrate the advantages of employing such a
proper, real-time, cleanup monitoring and choke control strategy. This only
becomes possible if an intelligent completion is employed. Sensitivity analysis
is used to illustrate how an ICV completion gave the highest cleanup efficiency
for almost all the parameters studied.
The single zone cleanup strategy employed by an intelligent completion
requires that extra time be spent on the initial stages of the cleanup process.
Guidelines are required to ensure economic as well as technical optimisation of
the cleanup process. This can be achieved by use of the presented, practical
downhole monitoring procedures for efficient well cleanup together with a novel
procedure for identifying the time when the near wellbore region is
sufficiently clean.
1.0 Introduction
Formation damage is one of the major factors controlling actual well
productivity1. This is especially true for long, horizontal wells that have
been drilled and completed overbalance with water-based fluids2, 3. Perforating
may bypass the contaminated zone, but is itself susceptible to damage. It has
been long recognised that well cleanup complications increase with increasing
well length and number of completion zones. Cleanup management has been
recognised as essential for successfully bringing the well on production with
the highest possible production potential. Recent publications4, 5 provided a
qualitative discussion on cleanup as part of a comparative framework for the
evaluation of the strengths and weaknesses of advanced and conventional
completions. This paper sets out to quantify the advantages of advanced
completions to improve cleanup by use of their permanently installed, downhole
flow control equipment and measurement sensors.
Intelligent wells add additional value by providing more effective cleanup
than conventional ones. Subdividing the total producing length into a number of
zones which are opened successively during the well start-up period is a field
proven practice that maximises the drawdown to a particular zone and minimises
the chance of flow conduit blockage by deposition of produced sand. The
increased drawdown created by unloading the separate well zones sequentially
leads to more effective formation cleaning. This temporary zonation of the
wellbore can be achieved with specially pre-installed devices (e.g. clean-out
or sandface valves).
Real-time, downhole pressure data can be used to ensure that the flowing
bottomhole pressure is kept above the sand production limit6. Intelligent wells
break the completion into a number of zones with downhole valves while their
multiple gauges can be used to control and monitor the zonal production. They
also have the additional capability of optimizing the cleanup operation.
This paper will first discuss the processes that cause formation damage in
the near wellbore area due to drilling and completion fluids. We will then
compare the conventional well’s success in cleaning up this damage with that of
an advanced well completed with either Interval Control Valves (ICVs) or Inflow
Control Devices (ICDs). Finally we will develop recommendations for improved
cleaning techniques.
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