| Authors |
R. Seale, SPE, Packers Plus Energy Services, J. Athans, SPE, Packers Plus
Energy Services
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| Source |
SPE Tight Gas Completions Conference,
9-11 June 2008,
San Antonio, Texas, USA
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| Preview |
Abstract
This paper describes an efficient multistage horizontal openhole (OH)
completion technique as an alternative to conventional openhole or cemented and
perforated lateral completions. The application focuses on OH completions in
the Edwards Lime of South Texas. Horizontal wells have been drilled extensively
in this deep high temperature gas field. This paper will detail the new
horizontal completion system run as part of the production liner, which does
not require cementing and provides mechanical diversion at specified intervals,
so fracturing and stimulations can be pumped effectively to their targeted
zone. Details of the engineering design and testing will be specified, with
extensive elaboration on the applications and case histories were these systems
have been successfully deployed. The case histories will detail the operational
efficiencies of the system in conjunction with the enhanced production
realized.
Introduction
The Edwards Lime in which the primary target lies is composed of limestone,
parts of which are dolomitic and cherty. The top of the Edwards Lime is marked
by a dramatic change in drilling from the extremely hard Georgetown to the
extremely soft drilling of the upper 2-3 feet (ft) of “rotten” dolomitic
limestone, designated as the top of the Edwards Lime. Beneath this “dobe” as
some of the local drillers have referred to it is 8 – 10 ft of soft dolomitic
porous limestone. This is commonly referred to as the Edwards “A” zone. Beneath
this is a 6 – 8 inch (in) concretionary flint layer that generally marks the
division between the Edwards “A” and the Edwards “B”. The top of the Edwards
“B” is characterized by a 15-20 ft thick section of very soft, porous,
dolomitic limestone. Both the Edwards “A” and the Edwards “B” have been
productive in the past in Salt Flat field. Edward limestone produces gas in a
field called Word Field at an approximate depth of 13,000 ft. The Edward
limestone surface dips southeast with the shelf edge evident by a sharp break.
The production generally comes from the upper 300 ft. of Edward and up dip from
the shelf edge. The porosity in the limestone is believed to be secondary in
nature and observed near the shelf edge. Secondary porosity is however, not
uniformly distributed away from the shelf edge. Although economic porosity
varies from well to well, an average porosity of 6% over the top 300 ft is a
good cut off number. Wells with average porosity above 8% are considered to be
good successful wells. Some wells less than average 6% do produce from higher
but very thin porosity zones within the upper part, but normally they are very
poor producers from the outset.
Productivity in the Edwards Lime has historically been based on vertical
stimulated wells due to the low horizontal permeability and the inability to
control fracture placement in the OH horizontal wellbore. Additionally, the low
stress barriers in the bottom of the Edwards, below the Edwards “B” section
allow fracture growth to extend down into the aquifer resulting in water
production. This has been documented for over 30 years with various fracture
and stimulations designed around this fact. The move toward horizontal wells
presented new challenges in wellbore construction and stimulation. In cased,
cemented0 and perforated applications, the balancing of economic and mechanical
risks often proved more costly than vertical wells. For OH completions the
results were often the same as cased hole, with the exception of costs
and risks being significantly lower. Thus, the opportunity for the Edwards Lime
was to develop an OH completion system that would allow fractures to be placed
and controlled at strategic points along the horizontal wellbore.
Typical Well Configuration and Completion Methods
Most projects have traditionally followed a vertical well configuration that
was cased, cemented and perforated, then stimulated with various types of acid
treatments or proppant fractures to promote production. Stimulation results
have historically provided very short term benefits. OH completions utilized
single stage acid treatment with diverters. The shallow upper section of the
Edwards formation, coupled with its depth and bottom hole temperature (BHT)
made the vertical wells typically attractive, provided the fracture or
stimulation could be controlled to prevent water production. Horizontal
drilling showed promises of improving economics of the play, but the ability to
effectively stimulate the horizontal wellbore proved challenging and initially
drove the economics below that of vertical offset wells. Drilling optimization
over the last several years combined with horizontal completion and stimulation
advancements have made the Edwards Lime a very viable and economic
resource.
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