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Abstract
In plans to explore the shallow gas potential of the Nagar prospect offshore
the southern coast of Myanmar, PETRONAS had to contend with a number of
potentially high risk issues. The shallow nature of the hazardous prospect made
kick detection speed and pressure control accuracy essential to avoid losing
returns. Concerns about a weak casing shoe, a narrow drilling margin, the
inability to control bottom hole pressure (BHP) while circulating out gas, and
the short response time needed, demanded a solution before the shallow
gas-bearing sands could be drilled safely from the available moored drill ship
with its conventional subsea equipment.
From flow modeling it was estimated that within 3 minutes the system and
procedures would have to detect and shut-in a gas influx, then commence
circulating it out, all while controlling the BHP of a flowing, multiphase
fluid within extremely narrow safe limits. It was concluded that the Nagar well
could only be safely drilled with a pressure management system that could
maintain BHP within +/- 15 psi while drilling and +/- 45 psi during connections
and well control.
In an industry search, PETRONAS learned that no system existed with the
functionality needed, but by electing to combine new and existing technologies
from three separate providers they were the first to develop one that did.
This industry-first solution involved integrating elements of the technology
developed for automated pressure control, pressure while drilling (PWD), and
high speed, drill string telemetry. Modifications had to be made to a number of
elements, including the pressure control and PWD systems, to obtain the
necessary functionality. Given the safety critical nature of the drilling
hazards, the modifications and system integration were first tested during
simulated kicks with downhole nitrogen injection, before drilling out the
casing shoe. During testing on the rig and subsequent drilling operations, the
integrated system proved its ability to maintain a near constant BHP, with the
accuracy and speed needed to safely and successfully drill the Nagar
prospect.
Introduction
The Nagar-1 well is an exploration well located in block M16 in the Andaman Sea
under more than 400 meters of water. A map of the area and the location of the
well are shown in Figure 1. PETRONAS identified this prospect from seismic
surveys as a possible source of gas production from several shallow gas bearing
sands lying between 260 and 400 m below the sea floor. As a wildcat well the
drilling objective was to confirm the presence of hydrocarbons in the target
zones and like other wildcat areas there are no offset wells in close proximity
to the proposed well location. The closest offset wells were over 100 km away
in less than 200 m of water.
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