| Authors |
Badrul M. Jan, University of Malaya; Graeme Rae, Talisman (M) Sdn Bhd; M.
Ishenny Noor and An N Suhadi, Enro Analisa Sdn Bhd, and Melvin Devadass, 3M (M)
Sdn Bhd
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Abstract
The invasion of pulverized rock formation grains and the resulting
“low-permeability crushed zone” is the primary cause of wellbore damage in
perforated completions, as established by Behrmann et. al. In order to minimize
this damage during the perforating process, it is necessary to provide a
dynamic underbalance in the well that will deliberately induce flow into the
wellbore for tunnel cleanup. Traditional well fluids have a limited application
in depleted reservoirs as the lowest achievable density is on the order of 6.6
ppg. In many depleted reservoirs this density can represent an overbalance. It
is not always desirable or operationally practical to provide this underbalance
with a gas cushion, and therefore in order to achieve underbalance, it is
desirable to engineer a stable fluid with non-damaging chemical properties that
would have a significantly lower density. This paper reports on the formulation
of super light completion fluids consisting of Shell Sarapar 147 synthetic oil
[Shell MDS (M)], 3M™ Glass Bubbles as a density reducing agent and an
appropriate rheology control agent. Laboratory tests show that density values
as low as 5.0 ppg could be achieved. Similar mixtures were prepared and used in
perforation operations for Talisman’s Malaysia. A total of 72 barrels of
lightweight completion fluids at about 5.5 ppg was pumped downhole and the
perforation job completed successfully. Production history of the well shows a
marked increase in production rate compared to neighboring wells, which produce
from the same reservoir, but were perforated traditionally. This technology is
not necessarily limited to depleted reservoirs. In normally pressured zones
where permeability is extremely low, the fluid provides an opportunity to
increase the available underbalance by an order of magnitude to assist
cleanup.
Introduction
It is no secret that perforations conducted in overbalanced conditions can
result in damage of the rock matrix. The damage zone usually extends about 1
centimeter into the rock with about 20 percent or more of permeability
reduction9. Lower permeability rocks tend to exhibit a larger percentage of
permeability reduction. The damage zone of the rock matrix occurs from the
crushing of sand grains as the jet enters the rock. Figure 1 shows a typical
perforation schematic of rock perforated in an overbalanced state. It indicates
the presence of perforation debris and a low permeability zone of crushed and
compacted material around the perforation tunnel. Perforating shock waves and
high impact pressure shatter rock grains that break down inter-granular mineral
cementation and de-bond clay particles, creating a low permeability crushed
zone in the formation around perforation tunnels. It is essential to remove
some or all of the perforation damage to ensure a successful perforation job9.
A common practice is to conduct perforation cleanup through acidizing. This
type of clean-up job imposes additional costs. Perforation cleanup or remedial
perforation-wash acid jobs could be avoided if the perforation operation were
conducted in an underbalanced state. Underbalance perforation is widely
accepted as the most efficient method to obtain clean perforation. Optimal
underbalance pressure criteria have increased substantially over the past
decade as a result of hundreds of laboratory tests and field observations1,4.
Field observations by King et. al were used to develop criteria based on the
efficiency of sandstone acidizing. Behram correlated laboratory data with the
viscous drag force to remove fine particles in perforation tunnels. Laboratory
tests confirm that a higher degree of underbalance is indeed needed for clean
perforation. Underbalanced perforation improves flow channels by effectively
removing the crushed zone. This is achieved through an instantaneous surge of
fluids from the reservoir into the wellbore when the jet penetrates the rock.
Thus underbalance perforation aids in the removal of perforating debris, while
minimizing or eliminating crushed-zone damage in and around the perforation
tunnel.
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